← Lab bench
EXP-060Live

Finishing every step and still failing the isolation

5/5steps

completed on a run that still fails, because locking a live line is recorded rather than blocked

An isolation panel with two open valves on a pipe, a pressure gauge reading high, a red lamp and a padlock on a shelf
1/4The line at 6 bar: both valves open, the lamp red, the padlock still on its shelf.
  1. 1 · Live
  2. 2 · Effort
  3. 3 · Pass
  4. 4 · Fail

We built a lock-out/tag-out trainer on a pressurised line, where valves take sustained effort and spring back if released early, and the line only bleeds down once both ends are shut. Unsafe acts are recorded as faults instead of being prevented. A trainee can therefore complete every step of the procedure and still fail it.

What we measured

MeasureResultNote
Valve travel, sustained effort1.62 s
Spring-back from half-turned to open0.45 s
Bleed-down, 5.98 bar to the 0.2 bar safe mark4.28 s
Correct run5/5 steps, passes7.6 s end to end in the browser
Locked a live line5/5 steps, fails
Recorded a false verification5/5 steps, fails
Skipped the lock4/5 steps, fails

What happens next

  • Add an alarm and a detent click; the panel currently has no audio, which costs more in feel than anything visual would.
  • Confirm the spoken confirmation path with a real microphone; we could only verify the fallback.
  • Try the reach, gaze and speech version in a headset, not only the button page.
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